Safety Design & Implementation
Detailed safety engineering covering functional safety specification, electrical and hardware design, safety PLC programming, and system integration to deliver compliant, robust, and maintainable safety solutions.
What we do:
Our machine safety experts and safety automation engineers deliver Safety Design & Implementation through a coordinated, end‑to‑end engineering approach, with full project management across all stakeholders and suppliers where required. Building on the aligned concepts developed during Safety FEED, both disciplines work closely together to ensure designs are compliant, technically robust, and practical to deliver.
The service includes detailed functional safety specification, electrical and hardware design, safety PLC programming, and development of safety-related control systems in line with EN ISO 13849-1. This ensures that all safety functions are clearly defined, correctly engineered, and fully integrated within the wider automation system.
Implementation covers panel builds, installation, safety PLC programming, and system integration, all managed under a single, accountable delivery structure. Coordination across OEMs, vendors, and site teams ensures consistency, quality, and alignment throughout execution.
The result is a fully implemented, compliant safety solution engineered to achieve the required Performance Levels (PLr) while supporting reliable operation, maintainability, and production efficiency.
Summary
Machine safety
Machine safety means spotting risks before they cause harm, to your people or to your budgets and production not just checking compliance boxes. Your safety team reviews equipment changes early, updating or creating safeguards as needed. This proactive step happens before problems arise, so your project finishes safely and on track.
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Our service works look like this
Machine Safety Services
Risk Assessment Report
Following EN ISO 12100, we take your machine from limit definition through hazard identification to effective risk reduction, bringing risk down to an acceptable level in line with the state of the art.
Technical Documentation
A structured, audit-ready dossier developed throughout the project lifecycle, capturing all required compliance documentation and engineering evidence. Finalised at completion to support the client’s Declaration of Conformity.
Safety – Front End Engineering Design Study
A front-end engineering design process that translates identified risks into practical, costed solutions. Each hazard is paired with a defined concept, implementation roadmap, and budget estimate to support informed decision-making.
Safety Verification & Validation
A rigorous testing and evaluation process confirming that all safety measures have been correctly implemented and perform as intended, in line with standards such as EN ISO 13849 and EN 60204-1.
CE Marking
Get ahead of the new Machinery Regulation (EU) 2023/1230. We provide end-to-end compliance support, from conformity assessment and technical documentation to final CE marking preparation, ensuring a smooth path to your Declaration of Conformity under both current and future rules
Authorised Representative
Non-EU machinery manufacturers need an EU-based representative to place machinery on the European market.
Sitewide Machinery Risk Prioritisation
For sites with dozens or hundreds of machines, the challenge is rarely identifying a single issue. It is knowing where to start.
